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Batch Tool

Batch Wire Sizing Calculator

// PASTE OR UPLOAD CSV SCHEDULES TO BATCH-CHECK CONDUCTOR SIZE RECOMMENDATIONS FOR FEEDERS AND BRANCH CIRCUITS //

CSV_BATCH_INPUT

Paste a clean CSV schedule or upload a file with one row per circuit. This tool screens each row against 75°C ampacity and an allowable voltage-drop target.

Required Header Format
circuit, current_amps, voltage, length_ft, material, phase, max_drop_percent

Use one-way length in feet. This parser expects simple comma-separated cells without quoted commas inside values.

BATCH_RESULTS
Rows Parsed
4
Rows With Fit
4
Needs Review
0
Worst Fit Drop
3.30%

Results are planning-grade recommendations. Use the related single-circuit tools below when a row needs temperature derating, conduit fill review, resistance checks, or a full cable-sizing pass.

CircuitInputRecommendedStatus
Detached garage feeder
copper / single-phase
60 A
240 V
145 ft one-way
3% max drop
6 AWG
65 A ampacity
6.87 V drop
2.86% actual drop
Fit found
Level 2 EV charger
copper / single-phase
48 A
240 V
110 ft one-way
3% max drop
8 AWG
50 A ampacity
6.63 V drop
2.76% actual drop
Fit found
Parking lot lighting
aluminum / three-phase
20 A
277 V
180 ft one-way
3% max drop
8 AWG
40 A ampacity
6.43 V drop
2.32% actual drop
Fit found
Well pump
copper / single-phase
28 A
240 V
225 ft one-way
5% max drop
8 AWG
50 A ampacity
7.91 V drop
3.30% actual drop
Fit found
CALCULATION_ASSUMPTIONS

This tool sizes from the smallest listed conductor upward and accepts the first gauge that passes both screens: 75°C ampacity and the row's maximum voltage-drop percentage.

Resistance values are based on standard conductor data at 20°C. For single-phase rows, the calculator uses a round-trip conductor factor. For three-phase rows, it uses the square-root-of-three voltage-drop relationship.

It does not apply ambient-temperature correction, conductor bundling adjustment, terminal temperature limitations, or local code amendments. Use it to batch-screen schedules, then confirm final design conditions.

WHEN_A_ROW_FAILS

A failed row usually means the allowable drop is too strict for the system voltage and distance, or the load exceeds the supported conductor range.

Common fixes are increasing conductor size, shortening the run, increasing system voltage where appropriate, or splitting the load across feeders or branch circuits.

When you are close to the threshold, verify the row in the dedicated tools below before you issue a schedule or release material for purchase.

Entity Definitions

A wire harness is an organized group of conductors and terminations routed through equipment. Cable assembly refers to one finished interconnect path. A CSV schedule can include either kind of work, so the row labels should reflect what is actually being sized.

Comparison Table

Batch checkWhy it mattersTypical use
Current and voltageSet the base electrical demandInitial schedule screen
LengthDrives voltage-drop changesLong rows upsize quickly
MaterialCopper and aluminum differCost versus space tradeoff
Assembly typeHarness and cable use differConnector and routing review

Frequently Asked Questions

Why is a batch calculator not a final approval tool?

Because many schedule rows omit ambient conditions, conductor count, terminal limits, and equipment-specific instructions that can change the final answer.

A wire harness appears in a schedule how?

It can appear as an equipment branch or panel interconnect where gauge is only one part of the procurement decision alongside labeling, routing, and connector choice.

Cable assembly refers to what in batch planning?

It refers to a prepared interconnect that may need a part number, connector family, and length control in addition to a conductor gauge recommendation.

Why keep references on a CSV tool page?

They clarify the terminology used in exported schedules and reduce ambiguity when multiple teams review the same data.

What should be checked before ordering from a batch file?

Check the worst-case rows for voltage drop, temperature, connector limits, and installation method before turning a planning file into released material.

Authoritative Sources

Reviewed by Hommer Zhao, General Manager and Wire Harness Engineer, affiliated with WIRINGO.