KabeltypenDecember 18, 202411 min read

Wire Insulation Types Guide

Understand the different types of wire insulation and their applications.

Einführung

Wire insulation protects conductors and determines where wire can be safely used. Choosing the right insulation type ensures code compliance and long-term reliability.

Common Insulation Types

The most common wire insulation types:

  • THHN: Thermoplastic High Heat Nylon (90°C dry)
  • THWN: Thermoplastic Heat and Water resistant Nylon (75°C wet)
  • THWN-2: Dual rated (90°C dry and wet)
  • XHHW: Cross-linked polyethylene (90°C)

Temperature Ratings

Insulation temperature rating affects ampacity:

  • 60°C (140°F): TW, UF - limited applications
  • 75°C (167°F): THW, THWN - most common
  • 90°C (194°F): THHN, THWN-2, XHHW - best performance

Wet vs Dry Locations

Location determines which insulation types are suitable.

Tipp

Wet locations: outdoor, underground, areas subject to water. Dry locations: indoor, protected areas. Damp locations: partially protected outdoor areas.

Insulation Letter Codes

Understanding wire designation letters:

  • T = Thermoplastic
  • H = Heat resistant (75°C), HH = Higher heat (90°C)
  • W = Wet location rated
  • N = Nylon jacket

Choosing the Right Insulation

Select insulation based on installation conditions and code requirements.

Wichtig

Using wire with incorrect insulation rating for the location can cause insulation failure and create fire hazards. Always verify suitability for your installation.

Fazit

Understanding wire insulation types ensures proper wire selection for any application. THWN-2 is a versatile choice for most installations due to its dual wet/dry rating.

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