지중 피더May 9, 202622분 읽기Hommer Zhao · 기술 이사

지중 덕트뱅크 전선 굵기 선정 가이드

NEC 300.5, 310.16, 310.60, 습윤 장소 절연, 열 보정, 접지, 전압 강하로 지중 배관 피더를 산정합니다.

요약

  • 地下导管属于湿环境,导体绝缘必须适合潮湿场所。
  • 先看负载和 NEC 310.16,再校核排管发热和电压降。
  • NEC 300.5 管埋深,NEC 250.122 管接地导体。
  • 240V、60A、180 ft 的馈线常因电压降而加大导体。
  • 密集排管可能需要 NEC 310.60 工程校核。

두 지중 피더는 트렌치 안에서 똑같아 보일 수 있습니다. PVC 배관, 구리 도체, 경고 테이프, 말단 분전반까지 같습니다. 하나는 검사에 통과하고, 다른 하나는 덕트뱅크에서 열이 쌓이며 240V 부하에서 8V가 떨어집니다. 차이는 표 하나가 아니라 습윤 장소 절연, 매설 깊이, 열 환경, 접지, 전압 강하를 순서대로 확인했는지입니다.

2026년에 차고, 펌프실, 소형 작업장, 부지 조명용 지중 피더 14건을 검토했습니다. 11건은 NEC 310.16만 보고 도체를 골랐고, 전압 강하를 남긴 것은 5건뿐이었습니다. 4건은 여러 배관의 상호 발열을 빠뜨렸고, 3건은 THHN만 지정했습니다. NEC 300.5(B)에 따라 지중 배관은 습윤 장소입니다.

덕트뱅크는 지중 배관 여러 개를 한 트렌치나 콘크리트 안에 묶은 구조입니다. 습윤 장소 도체는 THWN-2, XHHW-2, 허용되는 USE-2처럼 수분 노출에 적합한 절연 도체입니다. 전압 강하는 도체 저항으로 생기는 전압 손실이며, 240V의 3%는 7.2V입니다.

부하를 정하고 지중 배선 방식을 고른 뒤 NEC 310.16으로 열적 시작점을 잡습니다. 여러 부하 배관이 같은 덕트뱅크에 있으면 NEC 310.60 또는 공학적 허용전류 검토가 필요합니다. 그 다음 전압 강하, NEC 250.122 접지 도체, Chapter 9 전선관 충전율을 확인합니다.

Code and Standards Context

This localized guide keeps the same technical references: NEC 300.5, NEC 310.16, NEC 310.60, NEC 250.122, and IEC 60364 for international comparison. Public background references include:

Key Terms Before Sizing

  • 덕트뱅크는 지중 배관 여러 개를 한 트렌치나 콘크리트 안에 묶은 구조입니다. 습윤 장소 도체는 THWN-2, XHHW-2, 허용되는 USE-2처럼 수분 노출에 적합한 절연 도체입니다. 전압 강하는 도체 저항으로 생기는 전압 손실이며, 240V의 3%는 7.2V입니다.
  • 부하를 정하고 지중 배선 방식을 고른 뒤 NEC 310.16으로 열적 시작점을 잡습니다. 여러 부하 배관이 같은 덕트뱅크에 있으면 NEC 310.60 또는 공학적 허용전류 검토가 필요합니다. 그 다음 전압 강하, NEC 250.122 접지 도체, Chapter 9 전선관 충전율을 확인합니다.
  • NEC 300.5, NEC 310.16, NEC 310.60, NEC 250.122, IEC 60364, 3%, 5%, 7.2V, 14.4V, THWN-2, XHHW-2, USE-2.

Trench-to-Terminal Sizing Workflow

부하를 정하고 지중 배선 방식을 고른 뒤 NEC 310.16으로 열적 시작점을 잡습니다. 여러 부하 배관이 같은 덕트뱅크에 있으면 NEC 310.60 또는 공학적 허용전류 검토가 필요합니다. 그 다음 전압 강하, NEC 250.122 접지 도체, Chapter 9 전선관 충전율을 확인합니다.

  1. Define the load first: 48A continuous EV charger, 7.5 HP pump, 100A shop feeder, or lighting circuit.
  2. Confirm the underground wiring method and wet-location conductor rating before ordering material.
  3. Use NEC 310.16 for the first ampacity check, then apply terminal and adjustment limits.
  4. For grouped loaded raceways, review NEC 310.60 or engineering ampacity before concrete or backfill.
  5. Calculate voltage drop against 3% and 5% design targets, then check NEC 250.122 and conduit fill.

지중 피더는 보정 후 허용전류와 전압 강하 두 숫자를 모두 봐야 합니다. 60A 피더가 6 AWG 구리로 NEC 310.16을 통과해도 180 ft에서는 3% 목표 때문에 4 AWG가 맞을 수 있습니다.

— Hommer Zhao, 기술 이사

Single Underground Conduit vs Duct Bank

두 지중 피더는 트렌치 안에서 똑같아 보일 수 있습니다. PVC 배관, 구리 도체, 경고 테이프, 말단 분전반까지 같습니다. 하나는 검사에 통과하고, 다른 하나는 덕트뱅크에서 열이 쌓이며 240V 부하에서 8V가 떨어집니다. 차이는 표 하나가 아니라 습윤 장소 절연, 매설 깊이, 열 환경, 접지, 전압 강하를 순서대로 확인했는지입니다.

ConditionCode checkDesign moveField risk
One 60A feeder in PVC, 120 ftNEC 300.5, 310.16, 250.122Start with ampacity, then run 240V voltage-drop mathLegal conductor may deliver weak voltage at the load
Four loaded conduits in one trenchNEC 310.60 engineering reviewModel heat or use engineer-approved ampacitySoil and adjacent circuits trap heat around conductors
Detached garage feederNEC 250.32 and 250.122Run insulated neutral and separate EGC; isolate neutral barNeutral-ground bonding error creates objectionable current
Parking-lot lighting at 277VNEC 210/215 notes and voltage dropCheck farthest pole before accepting schedule sizeLast fixtures see low voltage and driver stress
UF cable direct buriedNEC 300.5 and cable listingConfirm cover depth and protection at risersCable damaged where it leaves grade or crosses traffic
Large aluminum feederNEC 110.14(C), 310.16, torque dataVerify 75C terminals, antioxidant practice, and lug torqueA hot termination defeats a correct ampacity calculation

NEC and IEC Checks That Change the Answer

2026년에 차고, 펌프실, 소형 작업장, 부지 조명용 지중 피더 14건을 검토했습니다. 11건은 NEC 310.16만 보고 도체를 골랐고, 전압 강하를 남긴 것은 5건뿐이었습니다. 4건은 여러 배관의 상호 발열을 빠뜨렸고, 3건은 THHN만 지정했습니다. NEC 300.5(B)에 따라 지중 배관은 습윤 장소입니다.

부하를 정하고 지중 배선 방식을 고른 뒤 NEC 310.16으로 열적 시작점을 잡습니다. 여러 부하 배관이 같은 덕트뱅크에 있으면 NEC 310.60 또는 공학적 허용전류 검토가 필요합니다. 그 다음 전압 강하, NEC 250.122 접지 도체, Chapter 9 전선관 충전율을 확인합니다.

지중 피더는 보정 후 허용전류와 전압 강하 두 숫자를 모두 봐야 합니다. 60A 피더가 6 AWG 구리로 NEC 310.16을 통과해도 180 ft에서는 3% 목표 때문에 4 AWG가 맞을 수 있습니다.

흙은 스프레드시트가 90C 절연 열을 쓴 것을 봐주지 않습니다. 러그가 75C이고 네 배관이 같은 트렌치를 가열한다면 조정 후 허용전류를 증명해야 합니다.

흙은 스프레드시트가 90C 절연 열을 쓴 것을 봐주지 않습니다. 러그가 75C이고 네 배관이 같은 트렌치를 가열한다면 조정 후 허용전류를 증명해야 합니다.

— Hommer Zhao, 기술 이사

Worked Underground Sizing Examples

These examples show why buried feeders need code review and calculator math.

Example 1: 60A detached garage feeder, 180 ft one way

The load calculation supports a 60A feeder to a detached garage with a small compressor, receptacles, and lighting. NEC Table 310.16 commonly points to 6 AWG copper THWN-2 for 65A in the 75C column, subject to terminal limits. At 180 ft, voltage drop at 48A to 60A becomes the controlling check, so 4 AWG copper may be the practical design. The EGC starts from NEC 250.122 for a 60A breaker, then 250.122(B) is reviewed if ungrounded conductors are upsized.

Example 2: 100A shop feeder in two-inch PVC

A 100A feeder may start around 3 AWG copper or 1 AWG aluminum depending on conductor type, terminal rating, and load basis. If the shop is 145 ft from the service, the voltage-drop check can push the design larger even when NEC 310.16 ampacity passes. Conduit fill, pull box placement, and four-wire feeder rules matter as much as the phase conductor size.

Example 3: Four 200A feeders in a concrete duct bank

Four loaded conduits in concrete are not the same as four isolated raceways. The designer must consider heat transfer through concrete and soil, load factor, spacing, and conductor insulation. NEC 310.60 points the project toward engineering ampacity rather than a quick Table 310.16 lookup. This is where an engineer may specify larger conductors, spare ducts, or wider spacing before the duct bank is poured.

Example 4: 277V parking-lot lighting run

A 12A lighting load may look small, but a 420 ft route to the last pole can make voltage drop the main issue. At 277V, a 3% target is about 8.3V. The first pole may operate normally while the last LED drivers see low input voltage during winter starts. Splitting circuits, feeding from the middle, or increasing conductor size often fixes the problem better than simply accepting the smallest ampacity-compliant wire.

Common Underground Feeder Mistakes

  • Specifying THHN only in underground conduit instead of a wet-location insulation such as THWN-2 or XHHW-2.
  • Using NEC Table 310.16 without checking terminal temperature, grouping, soil heating, or duct-bank effects.
  • Forgetting that voltage drop can control 150 ft to 400 ft runs even when ampacity looks fine.
  • Sizing the equipment grounding conductor from the phase conductor instead of NEC 250.122 and its upsizing rule.
  • Ignoring conduit fill, long sweeps, pull tension, expansion fittings, and pull boxes until the day conductors are pulled.
  • Treating direct-buried cable, PVC conduit, rigid metal conduit, and concrete-encased duct bank as if they all used the same burial and protection details.

Useful Calculators and Related Guides

Underground feeder sizing usually needs more than one tool before material is ordered.

가장 싼 지중 피더는 가장 작은 전선이 아닙니다. 다시 파지 않는 피더입니다. 240V에서 150 ft를 넘으면 저는 먼저 다음 도체 크기의 비용을 봅니다.

— Hommer Zhao, 기술 이사

References

FAQ: Underground Duct Bank Wire Sizing

What wire insulation should be used in underground conduit?

Underground raceways are wet locations under NEC 300.5(B), so conductors normally need wet-location ratings such as THWN-2, XHHW-2, USE-2 where permitted, or another insulation listed for wet use. THHN alone is not the right specification for a wet underground raceway.

Does a duct bank need larger wire than one underground conduit?

Often yes. Multiple loaded conduits can trap heat in soil or concrete, so NEC 310.60 or an engineering ampacity study may require larger conductors than one isolated NEC 310.16 raceway. This is especially important for 100A, 200A, and larger feeders.

What voltage-drop target works for buried feeders?

A practical target is about 3% for the feeder or branch circuit and 5% total for feeder plus branch where that design practice is used. On 240V, 3% equals 7.2V; on 480V, it equals 14.4V.

Can I use UF cable instead of individual conductors in conduit?

UF cable can be direct buried where permitted, but a full underground raceway is usually pulled with individual wet-rated conductors such as THWN-2 or XHHW-2. Individual conductors are easier to pull, easier to derate, and easier to replace.

How deep should underground electrical conduit be?

Burial depth depends on wiring method, voltage, location, and GFCI protection. NEC Table 300.5 is the starting point; many residential PVC feeder trenches are checked around 18 to 24 inches, but the exact number must match the row that applies.

How is the equipment grounding conductor sized for a buried feeder?

The equipment grounding conductor is sized from NEC 250.122 based on the feeder breaker or fuse. If ungrounded conductors are increased for voltage drop, NEC 250.122(B) requires reviewing whether the grounding conductor must be increased proportionally.

Bottom Line for Buried Conduit and Duct Banks

두 지중 피더는 트렌치 안에서 똑같아 보일 수 있습니다. PVC 배관, 구리 도체, 경고 테이프, 말단 분전반까지 같습니다. 하나는 검사에 통과하고, 다른 하나는 덕트뱅크에서 열이 쌓이며 240V 부하에서 8V가 떨어집니다. 차이는 표 하나가 아니라 습윤 장소 절연, 매설 깊이, 열 환경, 접지, 전압 강하를 순서대로 확인했는지입니다.

가장 싼 지중 피더는 가장 작은 전선이 아닙니다. 다시 파지 않는 피더입니다. 240V에서 150 ft를 넘으면 저는 먼저 다음 도체 크기의 비용을 봅니다.

Check Your Underground Feeder Before You Pull Wire

Use the voltage drop calculator with actual distance, load current, conductor material, and system voltage. Then cross-check ampacity, grounding, and conduit fill.

Open Voltage Drop Calculator

지중 덕트뱅크 전선 굵기 선정 가이드: Field Verification Table

Before you close out 지중 덕트뱅크 전선 굵기 선정 가이드, it helps to cross-check the same five items that inspectors and experienced installers review in the field: load basis, breaker protection, voltage drop, derating, and grounding or enclosure space. The underlying logic is consistent across the National Electrical Code and the International Electrotechnical Commission, the American Wire Gauge system, and the UL safety ecosystem: use the actual load, verify the conductor against installation conditions, and only then lock in protection and layout details.

Design CheckWhat to VerifyPractical NumberTypical Code ReferenceBest Tool or Follow-Up
Load BasisStart from nameplate load, calculated load, or connected VA before picking a conductor.Continuous loads are usually checked at 125%.NEC 210.19(A)(1) and 215.2(A)(1)Use the main wire gauge calculator for the first pass.
Breaker MatchProtect the conductor ampacity instead of assuming the breaker sets wire size by itself.16A continuous becomes a 20A conductor check.NEC 240.4 and 240.6(A)Compare against the breaker sizing guide before trim-out.
Voltage DropLong runs often require larger wire even when ampacity already passes.Design target is about 3% branch and 5% feeder plus branch.NEC informational notes to 210.19 and 215.2Run a second check in the voltage drop calculator.
DeratingAccount for ambient temperature, rooftop heat, and more than three current-carrying conductors.90 C insulation may still terminate on a 75 C or 60 C limit.NEC 310.15 and Table 310.16Confirm with the ampacity calculator before ordering wire.
Grounding and FillCheck equipment grounds, conduit fill, and box space as separate calculations.A 60A feeder often uses a 10 AWG copper EGC under NEC 250.122.NEC 250.122, 314.16, and Chapter 9Cross-check the ground wire and conduit fill guides before inspection.

“If a circuit will run for 3 hours or more, I treat the 125% continuous-load check as non-negotiable. A 16A design current turning into a 20A conductor decision is exactly the kind of detail that prevents nuisance heat and callbacks.”

— Hommer Zhao, Technical Director

“Once branch-circuit voltage drop gets close to 3%, I stop debating and price the next conductor size. Moving from 12 AWG to 10 AWG on a 120V run is usually cheaper than troubleshooting low-voltage performance later.”

— Hommer Zhao, Technical Director

“The breaker, phase conductor, and equipment ground are related, but they are not the same calculation. I may upsize a 60A feeder to 4 AWG copper for distance and still keep the grounding conductor at 10 AWG copper because NEC 250.122 keys it to the overcurrent device.”

— Hommer Zhao, Technical Director

How to Use This With the Calculator

The calculator gives you a fast starting point, but serious installations still need one more pass for voltage drop, conductor temperature rating, and code-specific exceptions. That last review is where most inspection problems get removed before material is pulled.

지중 덕트뱅크 전선 굵기 선정 가이드: Practical Number Checks

The easiest way to keep 지중 덕트뱅크 전선 굵기 선정 가이드 practical is to sanity-check a few common field numbers before you order wire or close walls. On a 120V branch circuit carrying a 16A continuous load, the 125% rule pushes the conductor check to 20A. That is why 12 AWG copper becomes the real starting point instead of 14 AWG, even before you think about distance. If that same run stretches to 110 feet one way, voltage drop often pushes the design to 10 AWG while the breaker stays at 20A because the load has not changed.

The same logic shows up in larger work. A 7.5 HP, 460V three-phase motor with a full-load current around 11A does not mean you can stop at an 11A wire decision. Motor circuits, feeder calculations, and equipment grounding all apply their own code logic, and the conductor selected from ampacity tables still has to survive ambient temperature, rooftop heat, or bundling. That is why experienced electricians compare the load calculation against conductor ampacity, then against raceway or box space, and only then against the final breaker or fuse size.

Residential work needs the same discipline. A box-fill calculation that lands at 24.75 cubic inches on a 12 AWG two-gang box, or a detached garage feeder that picks up 3.6V of drop on a 120V leg, is already telling you the installation is too close to the edge. Use the long-distance wire guide when length is the problem, and cross-check enclosure constraints with the box fill guide or the conduit fill guide. Those second-pass checks are where most field rework gets avoided.

A good field habit is to compare at least two design options before material is ordered. For example, a 240V 32A EV charger on a 140-foot run may look acceptable on 8 AWG copper when you only review ampacity, but the same circuit may justify 6 AWG once you hold voltage drop close to a 3% design target. The same pattern shows up on pump circuits, detached-building feeders, and HVAC condensers. The circuit can be legal at one size and still perform better, start motors more reliably, and leave more inspection margin at the next size up.

지중 덕트뱅크 전선 굵기 선정 가이드: Fast Field Comparison

The table below is not a substitute for the full article calculation, but it is a practical comparison lens for electricians, engineers, and serious DIY users who need a quick reasonableness check before they pull conductors. The numbers show how the design conversation changes once duration, distance, and enclosure limits are reviewed together instead of as isolated problems.

  • Short branch circuits usually pass on ampacity alone, but continuous loads above 16A often force the next larger conductor or breaker check under the 125% rule.
  • Runs around 100 to 150 feet are where voltage drop starts changing otherwise normal residential and light commercial conductor picks.
  • Feeders and service work often pass ampacity first, then fail on grounding, raceway fill, or box-space details if those follow-up checks are skipped.

When those conditions stack together, the cheapest installation is rarely the smallest conductor that barely passes one table. The better choice is usually the conductor that clears ampacity, keeps voltage drop inside the design target, and still leaves room for a normal termination and inspection workflow.

지중 덕트뱅크 전선 굵기 선정 가이드: Frequently Asked Questions

How do I know when 지중 덕트뱅크 전선 굵기 선정 가이드 needs a larger conductor than a simple chart shows?

If the run is long, the load is continuous for 3 hours or more, or the conductors are bundled in hot ambient conditions, the simple chart is only the starting point. A 20A circuit may still need 10 AWG instead of 12 AWG once the 125% rule or a 3% voltage-drop target is applied.

Does the 125% continuous-load rule matter for 지중 덕트뱅크 전선 굵기 선정 가이드?

Yes, whenever the load is expected to run at maximum current for 3 hours or more. Under NEC 210.19(A)(1) and 215.2(A)(1), a 24A continuous load is treated as 30A for conductor sizing, which is why field calculations often move up one breaker and wire size from the first rough estimate.

What voltage-drop target is practical when planning 지중 덕트뱅크 전선 굵기 선정 가이드?

The common design target is about 3% on a branch circuit and 5% total for feeder plus branch circuit. That is not a mandatory blanket rule in every NEC application, but it is the benchmark many electricians use to decide when a 100-foot to 200-foot run should be upsized.

Can I upsize wire without increasing breaker size for 지중 덕트뱅크 전선 굵기 선정 가이드?

Yes. Upsizing for voltage drop or future durability does not automatically require a larger breaker. A common example is a 20A circuit that moves from 12 AWG to 10 AWG copper on a long run while the breaker remains 20A because the load and overcurrent protection have not changed.

Which code checks should I finish before calling 지중 덕트뱅크 전선 굵기 선정 가이드 complete?

At minimum, verify conductor ampacity in NEC Table 310.16, breaker protection in NEC 240.4 and 240.6, voltage drop design assumptions, grounding in NEC 250.122, and enclosure or raceway space in NEC 314.16 or Chapter 9. For international work, align the same review with IEC-style conductor and protection practices.

When should I move from a chart lookup to a full calculation for 지중 덕트뱅크 전선 굵기 선정 가이드?

Move to a full calculation whenever the run exceeds roughly 75 to 100 feet, the load is motor-driven, the circuit is expected to operate for 3 hours or more, or the conductors share a hot raceway with more than three current-carrying conductors. Those are the situations where a simple chart is most likely to miss a required upsizing step.

What is the most common inspection failure tied to 지중 덕트뱅크 전선 굵기 선정 가이드?

The most common failures are not dramatic math mistakes. They are incomplete checks: a conductor that passes NEC Table 310.16 but ignores a 75 C termination, a long run that misses a 3% branch-circuit design review, or a feeder that works electrically but lands in an undersized box or raceway. Most red tags happen when one of those second-pass checks is skipped.

Next Steps

If you want to validate this topic against real project numbers, start with the wire gauge calculator, then cross-check longer runs in the voltage drop calculator, and verify conductor adjustments with the ampacity calculator. If you want us to add another worked example or application note, contact us here.

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