CommercialDecember 13, 202415 min read

3-Phase Wire Sizing Guide

Guide to three-phase wire sizing for commercial and industrial applications.

Understanding 3-Phase Power

Three-phase power is the standard for commercial and industrial electrical systems. Understanding 3-phase wire sizing is essential for engineers, electricians, and facility managers.

3-Phase Basics

Three-phase systems offer advantages over single-phase:

  • More power delivery for the same wire size
  • Constant power (no zero crossings)
  • Better motor starting characteristics
  • More efficient power transmission

Common 3-Phase Voltages

Standard three-phase voltages in North America:

  • 208V (Wye): Common in commercial buildings
  • 480V (Wye/Delta): Standard industrial voltage
  • 240V (Delta): Older industrial installations

Wire Sizing Calculations

3-phase calculations differ from single-phase due to the 1.732 factor.

3-Phase Formula

For voltage drop: VD = 1.732 × I × R × L (versus 2 × I × R × L for single-phase)

Neutral and Ground Sizing

Neutral and ground conductor sizing requirements:

  • Balanced 3-phase loads may have reduced neutral
  • Non-linear loads require full-sized neutral
  • Ground sized per NEC Table 250.122
  • Consider harmonics in modern installations

Motor Circuit Sizing

3-phase motors require specific sizing considerations per NEC Article 430.

Important

3-phase electrical work requires professional knowledge. Always consult with a licensed electrician for commercial and industrial installations.

Conclusion

Three-phase wire sizing requires understanding of phase relationships, voltage levels, and specific NEC requirements. Proper sizing ensures efficient operation and code compliance.

Use our Wire Gauge Calculator to calculate 3-phase wire requirements.

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